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Conversations with a Manufacturing Engineer: Danielle Hilliard, PhD

Who is Danielle Hilliard?

Danielle Hilliard in space suit

I hold a bachelor's degree in aerospace science engineering, a master's in information technology, and a doctorate in technology management. With over 30 years of experience in various engineering roles, I currently serve as the branch head for concept design and realization at the Johns Hopkins University Applied Physics Laboratory, overseeing the design and manufacturing team where I manage over 200 staff across mechanical and electrical engineering, design, analysis, manufacturing science and fabrication. Johns Hopkins University Applied Physics Laboratory is a proud SME institutional member as of 2023.

My passion for engineering ignited at the age of 9, as I watched the news reporting the fall of the United States SkyLab on one of the three television stations available in the 70s. Intrigued by the incident, I wondered why they couldn't fix the space station. This curiosity sparked my journey to delve into SkyLab's history and understand its failure to stay in orbit. Seeking guidance, I turned to my uncle, an electrician, who pointed me towards a career as an Aerospace Engineer.

Growing up in a family that fostered a love for science, my father, a computer scientist, introduced my brother and me to computers through logic puzzles. My mother, a media specialist and librarian, ensured our education was enriched with a wealth of books and media. Inspired by SkyLab and fueled by my family's encouragement—complete with chemistry sets, rocket model kits, and even a trip to Space Camp as a child—I found my calling in space exploration.

It's the nurturing environment during early years that allows a child to see the vast possibilities. My journey, from witnessing SkyLab's fall to leading a design and manufacturing team, is a testament to the impact of supportive family and a passion for science.

Danielle's Career Journey

GUSTO Solar ArraysI've had the privilege of contributing to remarkable projects throughout my career, starting with my work as an intern on NASA's space shuttle thermal protection system. From developing composite materials for Navy Systems, safeguarding minesweepers, to working on radar and combat systems for the US Navy, I played a crucial role in enabling the first deliveries of Missile Defense systems.

Leading teams has been both an honor and a pleasure. I had the opportunity to guide teams in building spacecraft for the Double Asteroid Redirection Test (DART) and participating in stratospheric ballooning missions, advancing our understanding of Earth's climate for the benefit of humanity. Witnessing the growth of individuals within these teams has been particularly fulfilling. While I don't take credit for their technical achievements, I take pride in knowing that I've played a part in setting them on the path to greatness.

Challenges and Learning

In my engineering career, being the only woman in the room has been a recurring challenge—a situation so common that I've lost count. To navigate these complexities, I immersed myself in abstract concepts like new computer languages and intricate mathematical approaches. Setbacks were inevitable, pushing me to lean on my strengths and acquire new skills, guided by mentors and leaders.

Effective communication and connection became crucial tools, honed through formal or informal courses, mentorships, and seizing opportunities to ask precise questions. Overcoming adversity demanded perseverance—an unwavering commitment to forge ahead. This resilience has been pivotal for personal and professional growth.

Staying current with technologies requires continuous education and engagement. My perpetual eagerness to learn involves dedicating time to online courses, extensive reading, and conversations with professionals. Practical application is vital for integrating newly acquired knowledge into my skill set.

Active engagement also extends to networking, going beyond interaction. It involves attending conferences, connecting with colleagues possessing desired skills, and asking pertinent questions—especially crucial as I implement newfound knowledge in my field.

Passion and Motivation

Passionate about the potential for transformative change, I eagerly anticipate the substantial growth in artificial intelligence, the internet of things, and machine learning within manufacturing techniques. What motivates me further is the opportunity to connect different disciplines, blending traditional mechanical engineering with fields like biology or materials science to devise solutions benefiting both soldiers and everyday citizens worldwide. 

Engineering and STEM serve as a pathway to contribute meaningfully to society, whether by understanding our planet to prepare for the future or developing military systems to ensure our country's safety. My commitment to this field is rooted in a profound desire to be of service, making service not just a commitment but a driving passion in my engineering and STEM endeavors.

Innovation and Creativity

Brainstorming is a crucial strategy for fostering innovation, and I've utilized diverse techniques—from improv to exercises like Rose, Bud, Thorn. Even in brief, hour-long sessions, these workshops consistently encourage the team to approach problems from different angles, stimulating creative thinking and cultivating a culture of innovation within the team.Danielle Hilliard with students

Advice for Aspiring Engineers

In leading a three-year early professional development program within my organization, a key message is to avoid trying to master everything at once. Learning is a lifelong adventure, and with a lengthy career ahead, be aggressive in both learning and doing. Navigating a career differs from school; answers aren't always evident, and there are multiple paths to the "right" approach. Embrace learning, try new things, accept failure, and ask lots of questions. We aim for perfection initially, but the reality is that being right from the start isn't always possible. Proactively connect with others and don't hesitate to ask questions.

Success in engineering demands tenacity, an unwavering eagerness to learn, and fearlessness in tackling challenges. While excellent math skills are crucial, continuous development of strong written and verbal communication skills is equally vital. Proficiency in technical aspects alone isn't sufficient; cultivating professional or soft skills is indispensable. At the core of success is a tenacious spirit driving problem-solving in the face of complexity.