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Automated Composite Layup and Spray-up

This Automated Composite Layup and Spray-up program focuses on the various automated processes and equipment developed to manufacture composite products of high quality. The use of CNC gantry ply-cutters, robots, tape lamination machines and fiber placement machines are among the automated technologies detailed.

Composite Fabrication and Joining Methods

The Composite Fabrication & Joining segment features the use of cutting, machining and drilling to fabricate composite parts, as well as, adhesive bonding and mechanical fastening methods for joining composite components.

Composite Manufacturing Processes

The Composite Manufacturing Processes segment highlights the numerous methods of producing composite parts, including: manual lay-up, automated lay-up using tape laying machines and fiber placement machines, vacuum bag molding, spray-up, filament winding, pultrusion, and resin transfer molding. The various ways in which composite parts are cured is also presented.

Extrusion Processes

Extrusion is the deformation of either metal or plastic forced under pressure through a die to create a shape. This unique Extrusion Processes program is an introduction to both plastic extrusion and metal extrusion processes. The Metal Extrusion segment looks at hot extrusion, press components, lubrication, force capacity, and the metals that are typically hot extruded. Both warm and cold extrusion processes are featured too, including indirect extrusion, combination extrusion, and impact extrusion. The Plastic Extrusion segment explores components of the screw extrusion machine and common feedstock and materials. The two most prevalent plastic extrusion processes, profile extrusion and blown film extrusion, are also extensively detailed.

Filament Winding

This Filament Winding program examines both the wet winding and dry winding processes. The primary types of filament winding methods are detailed including: hoop winding and helical winding. This program also features an in depth look at the types and uses of filament winding mandrels. This program is part of an eight program Composites Manufacturing series.

Manual Composite Layup & Spray Up

Manual composite layup and spray up are the most common methods of producing composite parts. This Manual Composite Layup & Spray Up program follows each process thoroughly, detailing each step from molds preparation through to the curing of finished layups and spray ups. The use of vacuum bag molding and autoclave molding to further consolidate layups and spray ups is also presented. This program is part of an eight program Composites Manufacturing series.

Plastic Extrusion

The Plastic Extrusion segment explores components of the screw extrusion machine and common feedstock and materials. The two most prevalent plastic extrusion processes, profile extrusion and blown film extrusion, are also extensively detailed.

Roll Forming

Roll forming is a high-volume production process used to produce an unlimited variety of formable cross-sections. Part of the Fundamental Manufacturing Processes Video Series, this program provides detailed information on roll forming dimensional tolerances, material straightness, camber, curve, bow and twist, roll form tooling, and roll forming machines.