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Automated Composite Layup and Spray-up

This Automated Composite Layup and Spray-up program focuses on the various automated processes and equipment developed to manufacture composite products of high quality. The use of CNC gantry ply-cutters, robots, tape lamination machines and fiber placement machines are among the automated technologies detailed.

Breakthrough Kaizen Events

This Breakthrough Kaizen Events program shows an actual kaizen event at the Lantech Corp. where a total of more than 100 improvements were completed. Several new devices are demonstrated so the viewer can understand how the changes improved the process. See how they use a kaizen newspaper to keep everyone informed of any changes that are being made.

Casting

This program includes information on pattern and core production methods, and covers an array of casting processes, arranging them into three major categories: Expendable Mold/Reusable Pattern Processes, Expendable Mold/Expendable Pattern Processes, and Permanent Mold/No Pattern Processes.

Composite Fabrication and Joining Methods

The Composite Fabrication & Joining segment features the use of cutting, machining and drilling to fabricate composite parts, as well as, adhesive bonding and mechanical fastening methods for joining composite components.

Composite Manufacturing Processes

The Composite Manufacturing Processes segment highlights the numerous methods of producing composite parts, including: manual lay-up, automated lay-up using tape laying machines and fiber placement machines, vacuum bag molding, spray-up, filament winding, pultrusion, and resin transfer molding. The various ways in which composite parts are cured is also presented.

Composite Materials

This Composite Materials program features a detailed explanation of the important mechanical properties of thermoset fiber-reinforced composites. The primary types of reinforcement materials: glass, carbon and aramid are examined, as well as the major matrix materials: polyester, epoxy, bismaleimide, and polyimide. The use of thermoplastic composite materials is also highlighted. This program is part of an eight program Composites Manufacturing series.

Composite Materials and Manufacturing

This program explains the basics of composite materials and manufacturing by featuring segments on: composite matrix and reinforcement materials, composite manufacturing processes, and composite fabrication and joining methods. The first segment features the primary types of matrix and reinforcement materials, as well as the various forms in which they are available.

Composite Tooling Design

Quality tooling is a fundamental requirement for the manufacture of composite parts. This is due to the fact that every step in the composite part manufacturing process must be tightly controlled to ensure superior material properties and predictable performance in the final product.This program explores the composite materials used for tooling and tooling design.